TRAINING BOILER: OPERATION, MAINTENANCE & TROUBLESHOOTING

TRAINING BOILER: OPERATION, MAINTENANCE & TROUBLESHOOTING

TRAINING BOILER: OPERATION, MAINTENANCE & TROUBLESHOOTING

 

This course is designed to teach the maintenance and safe operation of boiler and steam systems. Participants will study pressurized vessels, boiler operation safety skills, troubleshooting techniques, and preventative maintenance guidelines. Application of these skills as well as experience on actual equipment should provide the participants with knowledge and skills to diagnose and repair equipment malfunctions.The participants will learn the materials below:

  1. The installation, operation, maintenance and management of boiler plants
  2. The steam and combustion processes
  3. Safe boiler operation techniques
  4. About pollutants and the technologies that exist to reduce emission levels
  5. How to achieve peak boiler plant efficiencies
  6. How to identify and troubleshoot boiler problems quickly and Efficiently.

Tujuan Training Boiler: Operation, Maintenance & Troubleshooting

  1. Identify the various types of boilers
  2. Use essential terms and understand their key applications
  3. Describe the typical characteristics of fuels fired
  4. Perform basic combustion and process calculations
  5. Recognize the impact fuels have on the boiler heat transfer surfaces
  6. Describe the ancillary equipment associated with steam boiler plants and their integral role in the safety of the boiler
  7. Outline the applicable pressure part design codes and explain their influence on boiler pressure parts sizing, inspection and non-destructive examination
  8. Initiate an effective inspection and maintenance program
  9. Minimize forced outages and prevent serious damage to boiler equipment
  10. provide an overview of the legislative requirements plus the essential steps and responsibilities for the repair of boilers
  11. 1Recognize the importance of and implement the procedures for the protection of a boiler during cold storage

Materi Training Boiler: Operation, Maintenance & Troubleshooting

  1. INTRODUCTION
  • Types of package boilers and their applications
  • Boiler components, terminology and definitions
  • FUEL COMBUSTION AND STEAM GENERATION PROCESS
  • Overview of the boiler heating and steam generation process
  • Influence of fuel types on boiler design and operation
  • Firing appliances
  • Basics to the theory of combustion and fundamentals of steam generation
  • Thermal efficiency
  • Fire-side deposits and their influences
  1. BOILER AUXILIARY PLANT
  • Water treatment and dosing plant
  • Feed water pumps, valves, steam traps, piping, fans, and dampers
  • Firing systems
  • Economizers and heat recovery equipment
  • Flue gas cleaning and dust removal
  • Soot blowers
  1. OPERATIONS AND CONTROLS
  • Boiler instrumentation and its purpose
  • Typical P&I diagrams for coal/oil fired package units
  • OEM operating manuals
  • Control systems or loops
  • Operation and control philosophy, sequences and procedures
  • Safety equipment and emergency procedures
  • Typical operational problems, reasons for the problems
  • Troubleshooting
  • Operating records and logs
  • The do’s and don’ts of boiler operation and corrective action
  1. PRESSURE CONTAINING COMPONENTS
  • Basics to codes calculation theory and assumptions
  • Overview of design parameters for shell, furnace, plates and tubing Importance of pressure part inspection.
  1. PLANNING AND MANAGING BOILER MAINTENANCE
  • Critical importance of maintenance policies and programs
  • Manufacturers literature and requirements
  • Regularity of inspections and maintenance
  • Critical items for maintenance for safety, efficiency and reliability
  • Country/state legislation regarding inspection and repairs
  • Authorized inspection authority involvement
  • Maintenance records and preventative maintenance
  • In-house vs contractor repair maintenance
  • The do’s and don’ts in terms of boiler maintenance
  1. MANAGING BOILER REPAIRS, TROUBLESHOOTING & MODIFICATIONS
  • When does a boiler repair become a boiler modification?
  • Importance of historical records
  • Understanding the steps and requirements when undertaking modifications
  • Boiler owner and contractor responsibilities
  • AIA and their inspection points
  • The do’s and don’ts regarding boiler repairs
  1. COLD STORAGE OF A BOILER
  • Importance of an established storage period, preservation steps and return of the boiler
  • Storage instructions and procedures
  • Consequences of no plan
  1. EMISSION CONTROLS AND ENVIRONMENTAL CONSTRAINTS
  • Types of emissions for different fuels fired
  • Control of boiler flue gas emission
  • Flue gas cleaning and scrubbing equipment
  • Oil and gas burner design to reduce NOx emissions
  • Effectiveness of gas cleaning or scrubbing equipment
  • Acceptable emission levels
  1. PRACTICAL SESSIONS

 

Peserta Training Boiler: Operation, Maintenance & Troubleshooting

  1. Senior Boiler Plant Operators, Repairers & Installers
  2. Boiler Plant Engineers
  3. Operation, Maintenance, Inspection & Repair Managers, Supervisors & Engineers
  4. Mechanical Engineers & Technicians
  5. Design Engineers, Insurance Company Inspectors

Jadwal Pelatihan Lokal Media Training :

  • 24 – 26 Januari 2017
  • 21 – 23 Februari 2017
  • 14 – 16 Maret 2017
  • 10 – 12 April 2017
  • 02 – 04 Mei 2017
  • 05 – 07 Juni 2017
  • 04 – 06 Juli 2017
  • 02 – 04 Agustus 2017
  • 05 – 07 September 2017
  • 03 – 05 Oktober 2017
  • 07 – 09 November 2017
  • 05 – 07 Desember 2017

Catatan : Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta

Lokasi Pelatihan Lokal Media Training:

  • Yogyakarta, Hotel Dafam Malioboro (6.000.000 IDR / participant)
  • Jakarta, Hotel Amaris Tendean (6.500.000 IDR / participant)
  • Bandung, Hotel Golden Flower (6.500.000 IDR / participant)
  • Bali, Hotel Ibis Kuta (7.500.000 IDR / participant)
  • Lombok, Hotel Jayakarta (7.500.000 IDR / participant)

Investasi Pelatihan Lokal Media Training :

  • Investasipelatihan selama tiga hari tersebut menyesuaikan dengan jumlah peserta
  • Apabila perusahaan membutuhkan paket in house training, anggaran investasipelatihan dapat menyesuaikan dengan anggaran perusahaan.

Fasilitas Pelatihan di Lokal Media Training :

  1. FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara)
  2. FREE Akomodasi Peserta ke tempat pelatihan .
  3. Module / Handout
  4. FREE Flashdisk
  5. Sertifikat
  6. FREE Bag or bagpackers (Tas Training)
  7. Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
  8. 2xCoffe Break & 1 Lunch, Dinner
  9. FREE Souvenir Exclusive
  10. Training room full AC and Multimedia

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